Every electrical installation has power transformers, dry type transformers and HV motors. There is common phenomenon of insulation failure due to switching transients due to vacuum circuit breakers and other switchgears. Multiple switching and re-striking (re-ignitions) of vacuum breakers huge losses are incurred due to insulation failure.
What are Surge Capacitors and RC Surge Suppressors?
Surge capacitors are used in parallel with HV motors and transformers, eliminating the current chopping, voltage escalation, repetitive pre-ignition and virtual current chopping. Re-striking causing high frequency oscillating current through the breaker will be reduced from hundreds of kHz to few kHz by adding surge capacitor in circuit.
Major Advantages of Surge Capacitors / RC Surge Suppressors
- Elimination of inter-turn insulation failure
- Extends the life of equipment insulation
- Elimination of multiple re-striking and pre-striking transients associated with vacuum breakers and other switchgears
- Protection of arc furnace transformer due to multiple switching of breakers
Why Choose Marxelec Surge Capacitors / RC Surge Suppressors?
Marxelec Surge capacitors / RC Surge suppressors are designed with latest technology and manufactured in clean environment as per international cleanliness standards. Raw materials are sourced from reputed overseas and genuine manufacturers.
Key Features of Marxelec Surge Capacitors:
- Low loss and low inductance design
- High surge current handling capacity
- Longer service life and high reliability
- Leak-free termination for maximum safety
- Environment-friendly construction
- Compliance with international standards
- Capacitor dielectric is bi-axially oriented hazy film (BOPP), electrode is pure aluminum foil having purity 99% and above and oil is NPCB (All film or APP dielectric).
- Series Resistors are designed to withstand high surge voltage, and wattage is also decided by considering peak discharge current and rated current of capacitor. Also the resistors are low inductance type and combination of multiple parallels.
Surge capacitors are used for following applications,
- High frequency transient over voltage surge suppression
- Protection of HT motors, transformers, switchgears and generators from steep wave-front, short rise time, high magnitude spikes, surges and other transient voltages due to switching and lightning
- Surface mining industries (iron ore, copper, coal, others)
- Chemical industry
- Induction and arc furnaces
Standard Manufacturing Range,
We manufacture surge capacitors / RC surge suppressors as per customer requirements and specifications.
Standard per phase ratings of surge capacitors as per Indian standards:
| System Voltage |
Capacitor Rated Voltage |
Impulse Withstand Voltage |
Capacitor Rating (µF) |
| 3.3kV |
6kV |
55kVp |
0.25µF, 0.5µF |
| 7.2kV |
12kV |
75kVp |
0.25µF, 0.5µF |
| 12kV |
18kV |
100kVp |
0.25µF |
| 24kV |
28kV |
140kVp |
0.125µF, 0.25µF |
| 36kV |
40kV |
190kVp |
0.125µF, 0.25µF |
We also manufacture three-phase single units up to 12 kV system voltage. All above capacitors will be manufactured in metal container with single bushing having desired impulse voltage withstand voltage up to 24kV.
For 36kV system voltage, two capacitors in series combination are mounted on base/support insulator having desired impulse withstand voltage.
Our specialty in manufacturing of surge capacitors / RC surge suppressors lies in providing all system voltages in insulated containers with required impulse withstand voltages.
Additional Benefits of Marxelec Surge Capacitors
- Enhanced protection against transient switching surges
- Increased equipment reliability and reduced downtime
- Custom-designed solutions as per client’s voltage & capacity needs
- Compact and safe metal container construction
- Energy-efficient design with minimal losses
- Widely trusted by steel plants, foundries, chemical industries, and mining sectors
- Export-ready products with compliance to global standards
- Comprehensive technical support and after-sales service
Industries Served
- Power Generation & Distribution
- Steel Plants & Foundries
- Surface Mining & Mineral Processing
- Chemical & Petrochemical Plants
- Heavy Electrical & Engineering Industries
- Furnace & Metallurgy Applications